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Natural Gas (NGV) Refueling Stations & Component Systems
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Natural Gas (NGV) Refueling Stations & Component Systems
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Universal Air & Gas Products Corporation (UAPC) has decades of successful experience in turn-key, natural gas fuel system design and construction. Gas compression, storage, dispensing, regulation and controls are all available from UAPC. Similar expertise is applied to government, military and industry applications. These applications include natural gas (NGV) systems built to virtually any USA or international standard.
The services that we provide for the production of natural gas refueling stations or component systems are:
Consulting
Station design/engineering services
In house CAD design capabilities
Standard and custom designed compression packages
Supply of state of the art fuel dispensing systems
Supply of ASME & DOT gas storage systems
Supply of card readers
Construction management
Certified field service technicians and engineers support UAPC systems during installation and startup. As needed or long-term maintenance agreements are also available, which provide for routine or comprehensive technical site supervision. Documentation packages are extensive. This facilitates detailed maintenance, appropriate
Specifications
·
Standard NG Compression Systems
·
Additional Information
Specifications
Compressor Types
Duplex (Multiple Compressors)
Reciprocating
Rotary
Rotary Vane
Lubrication Options
Oil Lubricated
Oil-Free
Oil-Less
Cooling Options
Air Cooled Aftercooler
Air Cooled Compressor Block
Air Cooled Entirely
Air Cooled Intercooler (If Multi-Staged)
Water Cooled Aftercooler
Water Cooled Compressor Block
Water Cooled Entirely
Water Cooled Intercooler (If Multi-Staged)
Installation Site
Hazardous (Explosive gas or dust potentially present)
Inside
Inside-Water Exposed
Outside
Outside-Salt Air Exposed
Outside-Weather Exposed
Drive Type
Electric
Gas
Electrical Standards
Canadian Standards Association (CSA)
International Electrotechnical Commission (IEC)
International Protection Rating (IP)
National Electrical Manufacturers Association (NEMA)
Electric Motor Standards
International Electrotechnical Commission (IEC)
National Electrical Manufacturers Association (NEMA)
Electric Motor Options
Direct Coupled
Explosion Proof
Flexible V-Belt Drive
Fungus Protection
Mill & Chemical Duty
Open Drip Proof (ODP)
Space Heater
Totally Enclosed Fan Cooled (TEFC)
Gas Dryer Options
Desiccant dryer
Membrane dryer
Others
Refrigerated dryer
Pressure Vessel Standards
American Society of Mechanical Engineers (ASME)
California Seismic Zone
California-LA Code
Massachusetts code
Others
TUV
Pressure Vessel Materials
Carbon Steel, Enamel Exterior Finish only
Carbon Steel, Epoxy-Coated Interior/Exterior
Carbon Steel, Epoxy-Lined Interior
Others
Stainless Steel, 304
Stainless Steel, 316
Manufacturer
Universal Air & Gas
Standard NG Compression Systems
Standard NG Compression System Models
Duplex, Enclosed Compressor Systems
Enclosed Compressor Systems
Large Compressor System (Air Cooled)
Large Compressor Systems (Water Cooled)
Small Compressor Systems
Power (Electric Motor) Range
5 to 300
hp
Inlet Pressure
1 inch WC or higher
Maximum Discharge Pressure
6000
psig
Flow (Subject to Inlet/Outlet Conditions) Rate
5 to 1030
scfm
Compression Stages
3 to 5, Subject to Inlet Conditions
Cooling System Design Options
Air
Water
Electrical Classification (USA)
NEC NEMA Design 7, Class 1, Division 2, Group C, D
Electrical Voltage
200 to 575
V
Electrical Phase (Ph)
1 Ph to 10 HP
3 Ph all HP
Standard Compression System Features
Structural steel base frame, fork-liftable
Full system steel enclosure with oil-resistant, sound and ambient insulation; ventilation louvers and fans; pitched roof with ridge vents, heat reflective roof panels; lift-off (trigger latch) 16 gauge steel access panels
PLC (programmable logic control)
Digital message board with fault history and real time readings for all sensors
Common fault indicator light for programmed shutdown conditions
Full voltage motor starter and electrical control system mounted and wired
Control voltage circuit with step-down transformer
Motor overloads
Power-on light
Emergency kill (mushroom) switch
On-off switch for start/stop control (two-way switch)
Face gauge panel, including 1st stage thru final discharge pressure and oil pressure
Face gauge for final system pressure prior to the pressure maintaining valve
Discharge pressure sensor with infinite setting control and multiple set points
Low and high inlet pressure sensor
Low oil pressure sensor
High outlet temperature sensor (1st & 4th stages)
Contacts provided for remote monitoring of system controls
Built-in air cooled intercoolers and aftercooler
Moisture separation, all stages
Auto condensate drainage, all stages
Cartridge dryer / filtration manifold, installed
Forced lubrication system with oil pump and filter
Crankcase breather piped to inlet or vent (subject to inlet conditions)
Automatic compressor unloading system with vented to vapor recovery tank
Non-return valve at discharge
Minimum pressure valve at discharge
Finish paint in blue or light gray enamel
ASME, inlet gas surge tank with pressure gauge and gas tight relief valve
Integrated vapor recovery system with ASME storage vessel regulated to system inlet
Detailed general arrangement, electrical and flow diagrams for customer review and approval prior to system construction
Detailed operations, maintenance and parts manuals provided in electronic or hard copy format (Standard English, alternate languages available at option)
Compression System Options
Completely custom designs
Larger horse power ( kW)
Loose starter and/or electrical controls for mounting remotely at the job site
Reduced voltage starter (wye-delta, solid state or VFD)
Wired / wireless (LAN and/or WAN) based controls with monitoring capabilities (HMI and/or SCADA)
Combination style disconnect switch for the motor starter
Inlet pressure regulation
Outlet pressure regulation
Off-shore base frame (skid) design with lifting eye and drag provisions
Vapor recovery tank pressure or temperature sensors
Analog controls rather than PLC
Custom programming of the PLC
Inlet or discharge gas filtration
Finish paint in epoxy and/or customer's color selection
Hot dip galvanized structural steel base frame
Installation & startup
Aftermarket technical support or site services
Manuals provided in languages other than English
Closed loop air to water heat exchanger
Closed loop salt water to fresh water heat exchanger
Closed loop water chiller
Open frame design (Elimination of the full system enclosure)
Others
Additional Information
Services
Design
Installation
Maintenance
Manufacturing
Overhaul or Reconfiguration
Repair
Testing and Certification
Industries Served
Fire Services
Food and Chemical Processing
General Industrial and Commercial Customers
Marine
Medical
Military
Offshore
Pet
Certifications
American Society of Mechanical Engineers (ASME)
Department of Telecommunications (DOT) Certified
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DOWNLOADS
5 to 50 HP Compressor System, Air Cooled
(PDF, 662KB)
5 to 50 HP Enclosed Compressor System, Air Cooled
(PDF, 627KB)
10 to 100 HP Duplex Enclosed Compressor System, Air Cooled
(PDF, 626KB)
20 to 200 HP Compressor System, Water Cooled
(PDF, 658KB)
60 to 300 HP Compressor System, Air Cooled
(PDF, 626KB)
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